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    • 专利摘要:
    The invention relates to an underwater pipe, comprising a metal reinforcing layer around an internal polymeric sheath seal capable of being in contact with the hydrocarbons, characterized in that the polymeric inner sheath sealing comprises a polypropylene homopolymer or a blend of homopolymeric polypropylenes, wherein said polypropylene homopolymer or said mixture has a density greater than 0.900 g / cm3, and a melt flow rate measured at 230 ° C under a mass of 2.16 kg less than 10 g / 10 minutes, its preparation process and its use for the transport of hydrocarbons. Such a sheath can be used in contact with hydrocarbons at high temperature.
    公开号:FR3050005A1
    申请号:FR1653018
    申请日:2016-04-06
    公开日:2017-10-13
    发明作者:Frederic Demanze
    申请人:Technip France SAS；
    IPC主号:
    专利说明:

    Underwater line comprising a sheath comprising a polypropylene homopolymer
    The present invention relates to an underwater pipe for the transport of hydrocarbons in deep water.
    These pipes are likely to be used under high pressures, above 100 bar or even up to 1000 bar, and at high temperatures above 130 ° C., or even 170 ° C., for long periods of time. that is to say, several years, typically 20 years.
    Subsea pipelines for the transport of hydrocarbons in deep water comprise a metal reinforcing layer around an internal polymeric sheath sealing, in which hydrocarbons circulate.
    The constituent material of the polymeric inner sheath must be chemically stable and able to mechanically resist the transported fluid and its characteristics (composition, temperature and pressure). The material shall combine characteristics of ductility, weather resistance (generally, pipe life of at least 20 years), strength, heat and pressure. The material must in particular be chemically inert vis-à-vis the chemical compounds constituting the transported fluid. Typically, the hydrocarbons transported comprise crude oil, water, and gases under pressure, such as hydrogen sulphide (H2S) in a concentration generally of the order of 100 ppm, carbon dioxide (CO2) generally at a pressure between 1 bar and 100 bar and methane (CH4) generally at a pressure between 1 bar and several hundred bars. The organic acids may for example be benzoic acid, methanoic acid and / or acetic acid. They increase the acidity of crude oil (between 0.1 and 8 TAN, for example). This acidity can lead to the premature degradation of certain polymers, such as polyamides.
    An underwater pipe may be flexible or rigid. The polymeric inner sheath sealing of an underwater rigid pipe is generally based on polyethylene.
    Various polymeric materials are used in the internal polymeric sheath for sealing an underwater flexible pipe, for example: polyethylene, especially of high density polyethylene, for low temperature applications (typically below 80 ° C.), polyamide (PA), in particular polyamide 11. In contrast to polyethylene, the polyamide has a good resistance to blistering when it is pressurized and at a temperature, as well as a low swelling tendency when in contact with the polyamide. petroleum fluid. The polyamide is generally used for hydrocarbon transport conditions for which the pressure is high and where the temperature preferably remains below 90 ° C, or even for a temperature which can be up to 110 ° C.
    On the other hand, one of the disadvantages of polyamide is that it tends to hydrolyze in the presence of water (often contained in the production crudes) (chemical aging). Hydrolysis is rapid when subjected to temperatures (of the order of 110 ° C and above) and low pH values (pH below 7). Another disadvantage is its purchase cost which is significantly greater than that of polyethylene. polyvinylidene fluoride (PVDF) has a very good chemical inertness. PVDF sleeves can withstand high operating pressures as well as temperatures up to 130 ° C-150 ° C.
    Its major disadvantage is its price, much higher than that of polyethylene or polyamide.
    In addition, some PVDFs have sensitivity to cavitation, which limits its use in the sheath of a flexible pipe. Under the effect of the internal pressure in the flexible pipe, the polymeric sheath, which is relatively flexible, is pressed against the inner face of the pressure vault. The part of the polymeric sheath which is not locally supported by the reinforcing layer (that is to say the part opposite the gap) deforms under the effect of pressure. This phenomenon of deformation of the polymeric sheath in the gaps of the reinforcing layer is called creep or extrusion of the polymeric sheath. Under these conditions, these deformations can be at the origin of the appearance of cavitations on the polymeric sheath. Cavitation is the appearance and / or growth of micro vacuums in matter in response to mechanical stress (deformation). This phenomenon may or may not be associated with a whitening of the material ("stress whitening" in English). These cavitations can eventually lead to the appearance of cracks and a loss of tightness of the polymeric sheath. The use of thermoplastic materials in untied flexible pipes is summarized in section 6.2.2 of API RP 17B (2008).
    The development of cheaper alternative internal polymer sheaths having properties compatible with their use in contact with high temperature hydrocarbons (low swelling, low sensitivity to cavitation, good mechanical resistance, especially creep, etc. good chemical resistance to hydrocarbon components) is sought.
    WO 2013/128097 discloses a subsea flexible pipe for the transport of hydrocarbons in deep water comprising a polymeric sheath internal sealing. Polypropylene is mentioned in a long list of polymers that can be used in this sheath.
    Polypropylene is used in the offshore oil industry. Indeed, it is widely used for its thermal insulation properties (its thermal conductivity is close to 0.2 W / m / K). It is also used for tubes intended for the transport of water or gas. These are subjected to pressures and temperatures much lower than the pipes intended for the transport of the hydrocarbons and the mechanical stresses are lesser. Indeed, the pipes intended for the transport of hydrocarbons are dynamic and can be subjected to stresses (thermal shocks, dynamism) at low temperature (in particular during a production stop). Furthermore, when extruding on a mechanical support such as a metal carcass, the polymer has significant shrinkage stresses. These hooping constraints may be of such a nature as to make it possible to maintain the phenomenon of rapid crack propagation ("Rapid crack propagation" in English). The polymer must therefore be resistant to cold shocks to prevent breakage and so-called fragile propagation. A polymer adapted to form the sheath of a pipe for the transport of gas or hydrocarbons is not necessarily adapted to form a sheath of an underwater flexible pipe for the transport of hydrocarbons. In this respect, polypropylenes do not find applications in which they could be in contact with hydrocarbons.
    A polymer has more or less affinity with a given fluid / solvent. When the affinity of the polymer with a fluid is important, the polymer swells, delaminates, and may even partially or completely dissolve in the fluid, these phenomena being all the more exacerbated that the temperature is important. In this case, the technical data sheets of the suppliers advise against the use of polypropylenes in contact with the hydrocarbons insofar as the polypropylene is described therein as being incompatible with the hydrocarbon compounds, in particular at high temperatures. In contact with hydrocarbons, a matrix based on polypropylene has a tendency to swell. Polypropylenes can dissolve partially or completely in oils at high temperatures by swelling and / or delamination phenomena.
    In addition, the polypropylene is subject to blistering ("blistering" in English), a phenomenon that occurs after saturation of the hydrocarbon material followed by a more or less rapid depressurization, which is problematic for use in a layer of conduct. Specifically, in a pipe, the sealing sheath of polymer material is used to transport fluids composed of crude oil, water and gas under pressure and temperature. Under these conditions of use, the polymer material of the sealing sheath absorbs the gases and oils contained in the petroleum fluid according to their chemical nature (via their solubility coefficient) and the partial pressure of each of them . The saturation time of the polymer, the equilibrium of the system, depends on the diffusion coefficients and therefore essentially the temperature. If the pressure in the pipe decreases, the absorbed gases tend to get out of the polymer in order to maintain the balance between the internal and external concentrations. If the break in equilibrium is very fast, faster than the rate of diffusion of gases out of the polymer (as in the case of shutdown or shut-down), the system is no longer in equilibrium. The supersaturation of gas in the polymer sheath leads to gas concentration and temperature gradients which can cause the more or less large and sudden expansion of the gases ("rapid gas decompression" in English) that can generate irreversible damage such as the appearance of blisters or cracks or the formation of a microporosity uniformly distributed in the thickness of the material. Thus, the appearance of blisters is due to the trapping of soluble gases within the sheath or the decompression too fast of the pipe does not allow the gas to diffuse out of the sheath. This phenomenon of blistering can be catastrophic for the sealing sheath, and therefore for the underwater pipe that contains it, since it can lead to the loss of its sealing function.
    These disadvantages of polypropylene have led the skilled person to abandon the polypropylene as a polymer of the inner sealing sheath in contact with the hydrocarbons in favor of thermoplastic polymers mentioned above.
    One of the objectives of the present invention is to provide an underwater pipe for the transport of hydrocarbons whose inner polymeric sheath sealing is less expensive than the sheaths of polyamide or polyvinylidene fluoride while having a low swelling and / or or low blistering on contact with hydrocarbons at elevated temperatures, typically above 90 ° C. For this purpose, according to a first object, the subject of the invention is an underwater pipe intended for the transport of hydrocarbons, comprising a metal reinforcing layer around an internal polymeric sheath of sealing capable of being in contact with hydrocarbons, characterized in that the polymeric inner sealing sheath comprises a polypropylene homopolymer or a blend of homopolymeric polypropylenes, wherein said homopolymeric polypropylene or said mixture has; - a density (according to ISO 1183 revised in 2012) greater than 0.900 g / cm ^, and - an index melt (also called melt flow index (IF)) (Melt flow index (MFI), Melt flow rate (MFR) or Melt index (Ml) in English) (according to ISO 1133 revised in 2011) measured at 230 ° C under a mass of 2.16 kg less than 10 g / 10 minutes.
    "Internal polymeric sealing sheath capable of being in contact with hydrocarbons" or "layer capable of being in contact with hydrocarbons" means that the sheath or layer comes into contact with hydrocarbons when the pipe is commissioning. Thus, the pipe does not include an inner tubular layer (that is to say a hydrocarbon-resistant layer) which would oppose the contact between the hydrocarbons and the sheath or the layer. Typically, the pipe according to the invention does not comprise a metal tube or polymeric tubular layer coated with the internal polymeric sheath sealing.
    However, the pipe according to the invention may comprise one (or more) layer (s) tubular (s) coated (s) by the inner polymeric sheath sealing if this (these) layer (s) tubular (s) n ' is (are) not waterproof to hydrocarbons. For example, the underwater pipe may comprise a tubular layer consisting of wound longitudinal elements (for example a metal carcass) coated by the internal polymeric sheath sealing, because the hydrocarbons can pass through the longitudinal elements.
    Of course, the pipe may comprise tubular layers (metal and / or polymeric) around the inner polymeric sheath sealing and / or around the reinforcing layer, especially as described below.
    There are three main classes of polypropylene, namely homopolymers (PPH), block copolymers (also known as impact copolymers) (PPB) and random copolymers (PPR) (designations according to ISO 15013 standards revised in 2015 and ISO 1873-2 revised in 2011). Typically PPHs consist of at least 97%, especially at least 98%, typically at least 99%, preferably at least 99.8% and advantageously exclusively a sequence of propylene units. . The proportion of propylene units may in particular be determined by Fourier transform infrared spectroscopy.
    Against all odds and against the prejudices mentioned above, it has been discovered that a specific selection of a grade of polypropylene, namely homopolymers having a specific melt index and density, does not have the disadvantages. swelling and blistering mentioned above and is therefore suitable for use in a polymeric inner sheath sealing intended to come into contact with hydrocarbons.
    When the internal polymeric sheath sealing comprises a mixture of homopolymeric polypropylenes, it is not mandatory that each polypropylene homopolymer it contains has a density and a melt index as defined in the present application. It is sufficient that the mixture has these properties. In a particular embodiment, each homopolymeric polypropylene of the homopolymeric polypropylene blend has a density and a melt index as defined herein.
    The polymeric inner sealing sheath comprises a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes whose density (according to ISO 1183 revised in 2012) is greater than 0.900 g / cm 2, typically greater than 0.902 g / cm 2, in particular greater than 0.905. g / cm 2, preferably greater than 0.910 g / cm 3. These densities allow the homopolymer or the mixture (and thus the internal polymeric sheath sealing), has a degree of swelling and resistance to blistering in the presence of hydrocarbons at high temperature compatible with use of the sheath as sheath sealant intended to be in contact with hydrocarbons in a pipeline for the transport of hydrocarbons.
    The polymeric inner sealing sheath comprises a homopolymeric polypropylene or a blend of homopolymeric polypropylenes whose melt index (according to ISO 1133 revised in 2011) measured at 230 ° C. under a mass of 2.16 kg is less than 10 g / 10 minutes, typically less than 5 g / 10 minutes, especially less than 2 g / 10 minutes, preferably less than 0.5 g / 10 minutes. Such fluidity indices indeed allow the preparation of the sheath by extrusion to diameters greater than 40 cm. Generally homopolymeric polypropylene or the homopolymeric polypropylene blend of the inner polymeric sheath of the pipe has: a density (according to ISO 1183 revised in 2012) of not more than 0.915 g / cm 2, and / or a melt index (according to ISO 1133 revised in 2011) measured at 230 ° C under a mass of 2.16 kg greater than 0.1 g / 10 minutes. By way of example of homopolymeric polypropylene having these properties, mention may be made of homopolymeric polypropylenes:
    Hostallen PPH 2250 36 from Lyondellbasell with a density of 0.915 and a MFR of 0.3 measured at 230 ° C. and 2.16 kg, TOTAL PPH 3060 with a density of 0.905 and a flow index of 1.8 measured at 230 ° C. and under 2.16 kg, BE60-7032 from Borealis with a density of 0.905 and a melt index of 0.3 measured at 230 ° C. and under 2.16 kg, or Sabic PP 531P with a density of 0.905 and a melt index of 0.3 measured at 230 ° C and 2.16 kg
    Preferably, the homopolymeric polypropylene or homopolymeric polypropylene blend of the inner polymeric conduit sheath has a melting temperature (considering the peak corresponding to the highest melting temperature in differential scanning calorimetry ("Differential scanning calorimetry "(DSC) according to ISO 11357-3 of 2011) at least 145 ° C, especially at least 150 ° C, typically at least 155 ° C and preferably at least 160 ° C. Generally, there is a coexistence of crystalline morphologies of alpha and beta type in polypropylene homopolymer therefore always two melting peaks in DSC. The peak corresponding to the highest melting temperature is taken into account in the application.
    Preferably, the homopolymeric polypropylene has a degree of crystallinity of at least 40%, typically at least 50%, or the homopolymeric polypropylene blend comprises at least one homopolymeric polypropylene having a degree of crystallinity of at least 40%, typically at least 50% (or even each polypropylene homopolymer of the homopolymeric polypropylene mixture has a crystallinity level of at least 40%, typically at least 50%). The degree of crystallinity can be calculated by dividing the heat of fusion of the polypropylene homopolymer by the heat of fusion of a 100% crystalline polypropylene homopolymer, generally estimated at 209 joules / gram.
    Such melting temperatures and crystallinity levels contribute to the fact that the polypropylene homopolymer or the mixture, and thus the inner polymeric sheath, have a swelling ratio and a blistering resistance in the presence of high temperature hydrocarbons. compatible with use of the sheath as a sealing sheath intended to be in contact with hydrocarbons in a pipeline for the transport of hydrocarbons.
    Thus, typically, the polypropylene homopolymer or the homopolymeric polypropylene blend of the inner polymeric conduit sheath has a swelling rate of less than 30% by weight when it is contacted with Biofree diesel EN 590 at 11 ° C. 'Ό during 6 hours. Typically, the swelling rate is measured by weighing the mass Μ, ηΜβίβ of a sheath sample before contact with the Biofree EN 590 diesel. This sample is then put in contact with Biofree diesel EN 590 at 110 ° C. 6 hours then its mass Msnaie is measured. The rate of swelling is then (Mfinaie - Mmitiaie) / Minisaie ·
    Depending on the conformation of the methyl group on the asymmetric carbon of the propylene homopolymer, we speak of: - atacticity, that is to say that the distribution of the methyl group is at random on the plan; - Syndiotacticity that is to say that the repair of the methyl group is on both sides of the plane; isotacticity that is to say that the distribution of the methyl group is on the same side of the plane.
    Preferably, the homopolymeric polypropylene is an isotactic polypropylene homopolymer, or the homopolymeric polypropylene blend comprises at least one isotactic polypropylene homopolymer (or each polypropylene homopolymer of the homopolymeric polypropylene blend is an isotactic homopolymer of polypropylene). The isotactic homopolymeric polypropylenes advantageously having the characteristics of density, crystallinity rate and melting temperatures defined above. Indeed, the density of isotactic homopolymer of polypropylene is between 0.900 and 0.910 while that of the atactic or syndiotactic homopolymers of polypropylene is between 0.890 and 0.905. In addition, the degree of crystallinity of an isotactic homopolymer of polypropylene is generally greater than 40%, or even greater than 70%, whereas that of the syndiotactic homopolymers of polypropylene is generally between 20 and 30% and that the atactic polypropylene homopolymers exhibit a very low degree of crystallinity. Finally, the melting temperature of an isotactic homopolymer of polypropylene is greater than 150 ° C and up to 171 ° C for perfectly isotactic grades.
    Typically, the isotacticity rate of the isotactic homopolymer of polypropylene (or at least one of the isotactic polypropylene homopolymers of the homopolymeric polypropylene blend, or even of each polypropylene isotactic homopolymer of the homopolymeric polypropylene blend) is at least 93%, especially at least 95%, preferably at least 98%. The tacticity rate is usually measured by nuclear magnetic resonance (NMR). These isotacticity rates make it possible to obtain the high levels of crystallinity described above. By way of comparison, generally, the isotacticity rate of the isotactic polypropylene homopolymer not having a high crystallinity ranges from 90 to 93%.
    The cold mechanical properties of the internal sealing sheath of the pipe are also important. Indeed, the temperatures at the production and storage sites of the pipe can be particularly low, for example between -20 ° C and 30 ° C, and the sheath must preserve its characteristics at such temperatures. However, the isotactic homopolymeric polypropylenes are brittle when cold. Specifically, it is known that a homopolymeric polypropylene has cold performance rather poor and that, both in terms of impact resistance and elongation at break. Thus, by way of example, the elongation at break of the grade Hostallen PPH 2250 36 of Lyondellbasell is only 20% at 0 ° C., and its impact strength on a notched specimen of the order of 6 kJ / m 2 at 0 ° C. In addition, during the preparation and cooling of a polypropylene homopolymer-based part of a certain thickness, spherulites of large sizes are formed and lead to a loss of mechanical properties. Generally, the crystalline morphology of the isotactic polypropylene homopolymer is more than 50% beta and / or alpha type, or the crystalline morphology of at least one isotactic polypropylene homopolymer of the homopolymeric polypropylene blend is greater than 50%. 50% of beta type and / or alpha type (or crystalline morphology of each polypropylene homopolymer homopolymeric polypropylene mixture is more than 50% beta type and / or alpha type). The presence and proportion of alpha or beta forms can be measured by Differential Scanning Calorimetry (DSC). Such homopolymeric polypropylenes have indeed improved cold mechanical performance, including improved impact strength and elongation at break. A piece prepared from an isotactic homopolymer of polypropylene having a crystalline morphology of beta and / or alpha type has spherolites of smaller sizes. The structure of such an isotactic homopolymer is thinner and more homogeneous, which has a favorable impact on the strength, the notched specimen resistance and the weldability of the material. Such a structure is generally obtained by preparing the polypropylene (s) by polymerization in the presence of a betagenic nucleating agent (which promotes the formation of beta-type crystals) or alphagene (which promotes the formation of alpha-type crystals). . The aforementioned advantages obtained through the use of nucleating agents are particularly observed for parts of high thicknesses, which is the case of the internal polymer sheath sealing which can have a thickness of up to 150mm. Generally, the crystalline morphology of the isotactic homopolymer of polypropylene is more than 50% of beta type, or the crystalline morphology of at least one isotactic polypropylene homopolymer of the homopolymeric polypropylene mixture is more than 50% beta ( even the crystalline morphology of each polypropylene homopolymer of the homopolymeric polypropylene mixture is more than 50% of beta type). Indeed the alpha crystalline morphology has a coarse grain structure between the spherulites, which can lead to a brittle rupture of the polypropylene during external stress. The molecular arrangement of the beta crystalline form allows an improvement of the impact and deformation properties of polypropylene with respect to the alpha phase. By way of example, mention may be made of polypropylene homopolymer of Boréalis Beta (B) -PP BE60-7032, which is a homopolymer with high molecular weight of polypropylene, with high viscosity and whose crystalline structure has been beta-modified. With this polypropylene homopolymer, a notched impact strength of about 5 kJ / m 2 at -20 ° C. and an elongation at break of greater than 100% at 0 ° C. are obtained, which is compatible with the use of the sheath as a polymeric sheath for sealing a pipe. Such a structure is generally obtained by preparing the polypropylene (s) by polymerization in the presence of a betagenic nucleating agent.
    Thus, the polymeric sealing sheath of the pipe according to the present invention comprises a polypropylene homopolymer or a mixture of homopolymeric polypropylenes having low temperature good impact resistance and good elongation at break, which is particularly advantageous in the case where the pipe is a flexible pipe with non-smooth passage comprising a metal carcass. Indeed, the manufacture of such a pipe requires extruding the polymeric sheath around the metal carcass. However, the outer face of the metal carcass is not smooth because it has at least one helical groove of generally large size, typically several millimeters in width and depth. As a result, during the extrusion of the inner polymeric sheath sealing, the molten polymer tends to flow inside this groove so that after cooling, the inner face of the inner polymeric sheath of sealing comprises complementary geometrical protrusions of the grooves of the metal carcass. In addition, these geometrical irregularities of the internal face of the polymeric inner sheath can generate significant concentrations of the stresses and mechanical deformations applied locally to the polymer material, especially when the flexible pipe is wound on a small-diameter reel such as is done several times during its manufacture. However, these winding and unwinding operations that must be done in winter when the temperature is low, it is necessary that the polymeric liner internal sealing is ductile enough low temperature to support without damage these operations, and this despite the stress and strain concentrations related to the presence of the metal carcass. As a result, the good low temperature mechanical properties of the homopolymeric polypropylenes according to the present invention make it possible advantageously to use these materials for producing the polymeric inner sealing sheath of flexible pipes comprising a metal carcass.
    The homopolymeric polypropylenes used in the internal polymeric sheath for sealing the pipe according to the invention are commercial or can be prepared by processes known to those skilled in the art, in particular by Ziegler-Natta catalysis, by metallocene catalysis or any other type of catalyst.
    Preferably, the homopolymeric polypropylene is a homopolymer of the monomodal type, or the homopolymeric polypropylene mixture comprises at least one homopolymer of the monomodal type (or even each homopolymer polypropylene of the homopolymeric polypropylene mixture is a monomodal type homopolymer). Homopolymers of the monomodal type are generally prepared by a single-stage process, for example in a single reactor, such as a "siurry reactor", for example a loop-reactor. in English).
    The homopolymeric polypropylene may also be a multimodal homopolymer (for example bimodal), or the homopolymeric polypropylene mixture may comprise at least one multimodal homopolymer (for example bimodal) (or even each polypropylene homopolymer of the homopolymeric polypropylene mixture may be a homopolymer multimodal type (eg bimodal)). A multi-step preparation process can then be used, for example in a gas-phase loop process, such as the Borealis A / S BORSTAR® process or the Spheripol® process. from Basell.
    The monomodal or multimodal nature of a polypropylene can be determined by plotting the curve of its molecular weight fraction as a function of its molecular weight. When this curve has several maxima, the polypropylene homopolymer is multimodal. When it has only one, it is monomodal.
    Preferably, the homopolymeric polypropylene can be obtained by polymerization in the presence of a betagenic nucleating agent (which promotes the formation of beta-type crystals) and / or alphagene (which promotes the formation of alpha-type crystals), or the homopolymeric polypropylene mixture comprises at least one propylene homopolymer obtainable by polymerization in the presence of a betagenic and / or alphagene nucleating agent (or each polypropylene homopolymer of the homopolymeric polypropylene mixture may be obtained by polymerization in the presence of a betagenic and / or alphagenic nucleating agent). This agent can be introduced at any time, typically after the polymerization (for example during granulation) or added during the polymerization step. The addition of such a nucleating agent influences the formation of the polypropylene structure upon cooling of the molten polypropylene mass and produces a thinner and more homogeneous structure. The nucleating agents of alphagene and / or betagenic type make it possible to obtain spherulites of smaller sizes inside the polypropylene than in the absence of such agents. Thus, their presence has a favorable impact on the strength, the notched specimen resistance and the weldability of the resulting polypropylene sheath. The use of a betagenic nucleating agent is particularly preferred since the propylene obtained has improved impact and deformation properties, as indicated above. There are alternative methods that can be used to obtain a beta-crystalline morphology polypropylene, for example by transformation / cooling, but such a process is generally more complex.
    The homopolymeric polypropylene of the pipe may be crosslinked, or the homopolymeric polypropylene blend may comprise at least one crosslinked homopolymer polypropylene (or even each polypropylene homopolymer of the homopolymeric polypropylene blend may be crosslinked).
    The polypropylene homopolymer of the pipe may be uncrosslinked, or the blend of homopolymeric polypropylenes may comprise at least one uncrosslinked polypropylene homopolymer (or even each polypropylene homopolymer of the homopolymeric polypropylene blend may be uncrosslinked).
    In one embodiment, the polymeric inner sheath sealing is multilayer, for example bi- or tri-layer, it being understood that at least the layer that is likely to be in contact with the hydrocarbons comprises polypropylene homopolymer as defined herein. above or the mixture of homopolymeric polypropylenes as defined above. The layer that can be in contact with the hydrocarbons of the internal polymeric sheath sealing is the innermost layer of the sheath.
    Preferably, the internal polymeric sheath sealing comprises only one layer.
    The polymeric inner sealing sheath comprising a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes of the pipe according to the invention (or at least the inner layer of the inner polymeric sheath of sealing when the latter is multilayer) typically comprises: a polymeric matrix, and optionally discontinuously dispersed components in the polymeric matrix.
    By "polymeric matrix" is meant the polymeric continuous phase which forms the internal polymeric sheath sealing (or the layer of the inner polymeric sheath sealing). The polymeric matrix is a continuous matrix. The polymeric inner sheath (or layer) may optionally comprise discontinuously dispersed components in the polymeric matrix, but which are not part of the polymeric matrix. Such components may for example be fillers such as fibers.
    The polymeric matrix of the internal polymeric sheath (or the inner layer of the polymeric inner sheath sealing when it is multilayer) is generally obtained by extrusion of one or more polymers (which will form the polymer matrix). ) and optionally additives (masterbatch). During the extrusion, some additives are incorporated in the polymer matrix, while others do not mix with the polymers forming the polymeric matrix and disperse discontinuously in the polymer matrix, to form discontinuously dispersed components. in the polymeric matrix.
    According to a first alternative, the pipe according to the invention comprises at least one polymeric inner sheath for sealing, the polymeric matrix of which comprises a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes. If the internal polymeric sheath of sealing is multilayer, the polymeric matrix of at least the inner layer of the sheath comprises a polypropylene homopolymer or a mixture of polypropylenes homopolymers
    According to this alternative, the internal polymeric sheath whose polymer matrix comprises a polypropylene homopolymer or a mixture of homopolymeric polypropylenes is generally obtained by extrusion of one or more polymers (which will form the polymeric matrix), at least one of them being a polypropylene homopolymer, and optionally in the presence of additives. If the inner polymeric sheath of sealing is multilayer, its inner layer is generally obtained by co-extrusion on the one hand of one or more polymers (which will form (have) the polymeric matrix of the inner layer), at least l one of them being a homopolymeric polypropylene, optionally in the presence of additives, and on the other hand another polymer (s) which will form the other layer (s) ( s) the polymeric inner sheath multilayer sealing.
    The discontinuously dispersed components in the polymeric matrix may optionally comprise polymers, for example a homopolymeric polypropylene or a blend of homopolymeric polypropylenes. That being the case, a pipe: comprising a polymeric sealing sheath comprising a discontinuously dispersed component in the polymeric matrix (in particular fillers such as fibers) comprising or consisting of a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes - but whose polymeric matrix is free of a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes, does not meet the definition of a pipe comprising at least one polymeric sealing sheath whose polymeric matrix comprises a polypropylene homopolymer or a mixture polypropylene homopolymers, as defined in this first alternative.
    According to a second alternative, the pipe according to the invention comprises at least one polymeric inner sheath sealing comprising a discontinuously dispersed component in the polymer matrix, said component comprising a polypropylene homopolymer or a mixture of homopolymeric polypropylenes. If the polymeric inner sealing sheath is multilayer, at least its inner layer comprises a discontinuously dispersed component in the polymeric matrix, said component comprising a homopolymeric polypropylene or a blend of homopolymeric polypropylenes.
    According to this second alternative, a discontinuously dispersed component in the polymeric matrix of the inner polymeric sheath seal (or at least its inner layer when the sheath is multilayer) comprises a homopolymeric polypropylene or a blend of homopolymeric polypropylenes. The component may be a load such as a fiber. The component comprising a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes is generally one of the additives of the masterbatch used during the extrusion. According to this second alternative, the polymeric matrix of the internal polymeric sheath sealing can be free of polypropylene homopolymer.
    According to a third alternative, the pipe according to the invention comprises at least one polymeric inner sealing sheath comprising a discontinuously dispersed component in the polymeric matrix, said component comprising a polypropylene homopolymer or a mixture of homopolymeric polypropylenes and whose polymer matrix comprises a homopolymeric polypropylene or a blend of homopolymeric polypropylenes. If the inner polymeric sheath sealing is multilayer, at least its inner layer comprises a discontinuously dispersed component in the polymeric matrix, said component comprising a polypropylene homopolymer or a mixture of homopolymeric polypropylenes, and the polymeric matrix of at least its inner layer comprises a homopolymeric polypropylene or a blend of homopolymeric polypropylenes.
    According to this third alternative, the polypropylene homopolymer or the homopolymeric polypropylene mixture is therefore present both in the polymer matrix and in a component dispersed discontinuously in the polymer matrix. Generally, the weight proportion of the polypropylene homopolymer or of the homopolymeric polypropylene mixture in the internal polymeric sheath (or in at least the inner layer of the sheath when the inner polymeric sheath is multilayer) is greater than 50% by weight, in particular greater than 70% by weight relative to the polymeric inner sheath sealing.
    The internal polymeric sheath sealing (or at least the inner layer of the sheath when the inner polymeric sheath is multilayer) may also include a plasticizer, which can limit the swelling rate of the sheath on contact with hydrocarbons in addition to improve the performance of the cold sheath (by lowering the glass transition temperature of 10 ° C, or even 25 ° C, measurable by DSC). Without wishing to be bound by any particular theory, the limitation of the swelling rate of the sheath on contact with hydrocarbons could be explained by the fact that, under the normal conditions of use of the internal sheath of sealing, the plasticizer would tend to to escape from the sheath which would lead to a mass loss in the sheath, which would be offset by hydrocarbons that have a high affinity with the polypropylene homopolymer. For example, for a sheath having a predictable swelling of 30%, an addition of 10% by mass of plasticizer could lead to a final effective swelling of 20%.
    The plasticizer may for example be chosen from the compounds defined in the book Handbook of Plasticizers edited by Georges Wypych. By way of example, mention may be made of dibutyl sebacate, dioctyl phthalate, N-n-butylsulfonamide, polymeric polyesters and combinations thereof.
    Advantageously, the internal polymeric sheath of sealing comprises between 0% and 20% by weight of plasticizer and preferably between 1% and 10% by weight of plasticizer.
    The internal polymeric sheath sealing (or at least the inner layer of the sheath when the inner polymeric sheath is multilayer) may also include a shock modifier, which improves its cold behavior. Examples of shock modifiers are described in the literature. The following trade references are nonlimiting: ExactTM plastomer from Exxon Mobil, Novalene from Nova polymers inc. Engage ™ 8100 from Dow Chemical, etc.
    The internal polymeric sheath of sealing comprises between 0% and 20% impact modifier and preferably between 1% and 10% impact modifier.
    The polymeric inner sealing sheath comprising a homopolymeric polypropylene or a blend of homopolymeric polypropylenes (or at least the inner layer of the sheath when the inner polymeric sheath is multilayer) may include other additives, such as antioxidants. anti-UV, reinforcing fillers, manufacturing aids and other fillers usually used in thermoplastics.
    Typically, the internal polymeric sheath sealing (or at least the inner layer of the sheath when the inner polymeric sheath is multilayer) consists of; 50 to 100% by weight of polypropylene homopolymer or a mixture of homopolymeric polypropylenes, 0 to 20% by weight of plasticizer, 0 to 20% by weight of impact modifier, 0 to 10% by weight of additives .
    The underwater pipe according to the invention can be rigid or flexible. Typically, the minimum bend radius (MBR) of a rigid pipe is 10 times greater than that of a flexible pipe. Given the MBR of a flexible pipe, its internal sealing sheath can be bending stress significantly. The mechanical characteristics of the flexible pipe must allow it to respond to forces (due to the winding of the flexible pipe with radii of curvature 10 times smaller than a rigid pipe) greater compared to a rigid pipe.
    According to a first alternative, the underwater pipe according to the invention is flexible. Generally, its metal reinforcing layer is then constituted by a long-pitch winding of at least one wire with non-joined turns, typically a traction armor ply.
    The flexible pipe typically comprises, from the outside towards the inside of the pipe: at least one layer of tensile armor as a reinforcing layer, the internal polymeric sheath of sealing, and optionally a metal carcass.
    If the pipe comprises a metal carcass, it is said to non-smooth passage ("rough-bore" in English). If the pipe is free of metal carcass, it is said to smooth passage ("smooth-bore" in English).
    The main function of the metal carcass is to take radial forces directed from the outside to the inside of the pipe in order to avoid the collapse in English of all or part of the pipe under the effect of these efforts. These efforts are particularly related to hydrostatic pressure exerted by the seawater when the flexible pipe is immersed. Thus, the hydrostatic pressure can reach a very high level when the pipe is immersed at great depth, for example 200 bar when the pipe is submerged to a depth of 2000 m, so that it is often necessary to equip the flexible pipe. of a metal carcass.
    When the flexible pipe comprises an outer polymeric sheath, the metal casing also has the function of preventing the collapse of the inner polymeric sheath sealing during rapid decompression of a flexible pipe having transported hydrocarbons. In fact, the gases contained in the hydrocarbons diffuse slowly through the internal polymeric sheath sealing and are found partly trapped in the annular space between the inner polymeric sheath sealing and the outer polymeric sheath. As a result, during a production stop resulting in rapid decompression of the inside of the flexible pipe, the pressure in this annular space can temporarily become significantly greater than the pressure inside the pipe, which in turn the absence of metal carcass would lead to the collapse of the polymeric inner sheath sealing.
    As a result, generally, for the transport of hydrocarbons, a pipe comprising a metal carcass is preferred, whereas a conduit free of metal carcass will be suitable for the transport of water and / or water vapor under pressure. In addition, when the pipe is intended both to carry hydrocarbons and to be immersed at great depth, then the metal carcass becomes indispensable in most applications.
    The metal casing consists of longitudinal elements wound helically with a short pitch. These longitudinal elements are strips or stainless steel son arranged in turns stapled to each other. Advantageously, the metal carcass is made by profiling an S-shaped strip and then winding it in a helix so as to staple the adjacent turns together.
    In the present application, the concept of short-pitch winding designates any helical winding at a helix angle close to 90 °, typically between 75 ° and 90 °. The concept of long-pitch winding covers helical angles less than 60 °, typically between 20 ° and 60 ° for armor layers.
    The tensile armor plies are made of metal or composite fibers wound in long steps and their main function is to take up the axial forces related on the one hand to the internal pressure prevailing inside the flexible pipe and on the other hand the weight of the flexible pipe especially when it is suspended. The presence of an additional metallic reinforcing layer intended to take up the radial forces related to the internal pressure, in particular a so-called "pressure vault" layer, is not indispensable since the helix angles of the wires constituting the layers of tensile armor is close to 55 °. Indeed, this particular helix angle gives the traction armor plies the ability to resume, in addition to axial forces, the radial forces exerted on the flexible pipe and directed from the inside to the outside of the pipe.
    In a preferred manner, and especially for deep applications, in addition to the tensile armor plies, the flexible pipe comprises a pressure vault interposed between the inner polymeric sheath and the tensile armor plies. In such a case, the radial forces exerted on the flexible pipe, in particular the radial forces directed from the inside towards the outside of the pipe, are taken up by the pressure vault in order to avoid bursting of the inner polymeric sheath under the effect of the pressure prevailing inside the pipe. The pressure vault consists of longitudinal elements wound at short pitch, for example metal wires of Z (zeta), C, T (teta), U, K or X form arranged in turns stapled to each other.
    Advantageously and particularly depending on the grade of the constituent metal material of the tensile armor plies and the possible pressure vault, the flexible pipe may comprise an outer polymeric sheath sealing to prevent seawater from entering the breast. flexible pipe. This makes it possible in particular to protect the tensile armor plies of the seawater and thus to prevent the phenomenon of corrosion by seawater.
    The nature, number, sizing and organization of the layers constituting the flexible pipes are essentially related to their conditions of use and installation. The conduits may include additional layers to those mentioned above.
    These flexible pipes are particularly suitable for transporting fluids, especially hydrocarbons in the seabed and at great depths. More precisely they are said to be of unbound type and are thus described in the normative documents published by the American Petroleum Institute (API), API 17J edition - January 2009) and API RP 17B (4 ^ '® edition - July 2008).
    Flexible pipes can be used at great depth, typically up to 3000 meters deep. They allow the transport of fluids, especially hydrocarbons, having a temperature typically reaching 130 ° C and may even exceed 150 ° C and an internal pressure of up to 1000 bar or 1500 bar.
    The polymeric inner sheath of the flexible pipe is typically tubular, generally has a diameter of 50 mm to 600 mm, preferably 50 to 400 mm, and / or a thickness of 1 mm to 150 mm, preferably 4 to 15 mm and / or a length of 1 m to 10 km.
    According to a second alternative, the underwater pipe according to the invention is rigid. Typically, it then comprises, from the outside towards the inside, a metal reinforcing layer and the internal polymeric sealing sheath comprising a polypropylene homopolymer or a mixture of homopolymeric polypropylenes of density and melt indexes as defined above. (Figure 2).
    The polymeric inner sheath sealing then corresponds to the "liner" of the rigid pipe. It typically has a thickness up to 15mm. The outer diameter of the polymeric inner sheath sealing is generally between 10 cm and 130 cm.
    The metal reinforcing layer of the rigid pipe is generally made of a metal tube. The metal reinforcing layer is for example made based on steel, stainless steel and / or other steels variable nickel content.
    The rigid pipe may further comprise an envelope for thermal insulation and / or protection, which may be in the form of a steel outer tube or in the form of a polymer layer.
    More particularly, a rigid pipe typically comprises a set of sections arranged end to end, each of a length generally between 12m and 96m. The thermal insulation and / or protection envelope is typically a melt-bonded epoxy, polypropylene or polyethylene layer, and typically has a thickness of between 2 mm and 4 mm or a steel tube.
    A pipe comprising an internal polymeric sealing sheath comprising a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes has the following advantages: the internal polymeric sheath of sealing has a swelling ratio and a blistering resistance when it is brought into contact with hydrocarbons at high temperatures compatible with its use as an internal polymeric sheath sealing a pipe for the transport of hydrocarbons. In particular, the inner polymeric sheath sealing is able to withstand violent decompressions, as observed during production stops, with good resistance to blistering. Its swelling rate is lower and its resistance to blistering is improved compared to a sheath based on a different propylene (PPB, PPR or PPH does not have the characteristics of density and melt index defined in the application ). - The internal polymeric sheath sealing is much cheaper (up to 15 times less) than an internal sealing sheath based on polyamide or PVDF.
    The polymeric inner sheath sealing does not exhibit chemical aging, unlike a polyamide sheath.
    The polymeric inner sheath sealing is usable in a flexible pipe type "smooth boron" as "rough bore",
    Polypropylene has thermal insulation properties superior to polyamide or polyethylene. Thus, it eliminates an insulating sheath that is usually added to the pipes.
    According to a second subject, the invention relates to a process for preparing the underwater pipe defined above, comprising the following steps: a) extrusion to form the internal polymeric sealing sheath comprising polypropylene homopolymer or the polypropylene mixture homopolymers, the extrusion optionally being carried out on another layer, b) assembly of the internal polymeric sheath sealing obtained in step a) with the metal reinforcing layer. The extrusion step a) can be carried out by any method known to those skilled in the art, for example using a single-screw or twin-screw extruder.
    A polymeric matrix comprising a homopolymeric polypropylene or a blend of homopolymeric polypropylenes can easily be extruded. When the internal polymeric sheath sealing comprises several polymers, the mixture of the two polymers can be made before or during extrusion.
    When the inner polymeric sheath is multilayer, the inner layer comprising the polypropylene homopolymer or the blend of homopolymeric polypropylenes can easily be co-extruded with the other layer (s) of the inner polymeric sheath. sealing.
    When the polypropylene homopolymer of the pipe is crosslinked, or when the homopolymeric polypropylene mixture comprises at least one crosslinked polypropylene homopolymer, the process comprises an additional step c) of crosslinking.
    Depending on the crosslinking pathways, the c) crosslinking step can be carried out wet or heat before or after the assembly step b).
    For example, the crosslinking can be obtained peroxide. The extrusion step a) is then carried out in the presence of a crosslinking initiator making it possible to generate free radicals, typically a peroxide. The peroxide is advantageously chosen as a function of the extrusion parameters of the homopolymeric polypropylene or of the homopolymeric polypropylene mixture. For example, the activation temperature should preferably be greater than the extrusion temperature of the polypropylene homopolymer or homopolymeric polypropylene blend according to the invention, in order to prevent crosslinking from occurring during step a). 'extrusion. The crosslinking step c) is then carried out thermally. For example, an infrared radiation oven is disposed at the extrusion line outlet in order to thermally activate the crosslinking. The assembly step b) is then performed.
    Alternatively, the crosslinking can be obtained silane. According to this crosslinking path, the extrusion step a) is carried out with a homopolymeric polypropylene or a homopolymeric polypropylene mixture to which has previously been grafted one or more alkoxy-silane groups. Advantageously, the polypropylene homopolymer or the homopolymeric polypropylene mixture to which has previously been grafted one or more alkoxy-silane groups has a melt index measured at 230 ° C. under a mass of 2.16 kg less than 10 g / 10 minutes, advantageously less than at 5 g / 10 minutes, typically less than 5 g / 10 minutes, in particular less than 2 g / 10 minutes, preferably less than 0.5 g / 10 minutes. The c) crosslinking step is carried out wet after the extrusion step a) and advantageously after the step b) of assembly. For example, water is circulated inside the pipe obtained in step b). In order to promote crosslinking, the temperature of the circulating water is generally greater than 80 ° C., greater than 100 ° C. and advantageously greater than 120 ° C.
    The grafting of one or more alkoxy-silane groups on the homopolymeric polypropylene or on the mixture of homopolymeric polypropylenes can be carried out according to several methods known to those skilled in the art. For example, the polypropylene homopolymer or the homopolymeric polypropylene mixture is extruded in the form of a rod in the presence of a crosslinking initiator for generating free radicals, a monomer having one or more alkoxy-silane groups, and a catalyst. The catalyst is mainly preserved so that it does not generate radicals within the extruder. At the extrusion outlet, the rod is cooled and granulated. Then the grafting step is carried out by post-baking the granules at a temperature allowing the grafting of the monomer having one or more alkoxy-silane groups.
    Silane crosslinking is more advantageous than peroxide crosslinking because it makes it possible to obtain crosslinked homopolymer polypropylenes with a higher molecular weight. The pipe thus obtained has high temperature mechanical properties significantly improved compared to the crosslinking obtained peroxidically. Also, the silane route offers an easier implementation process in particular, the c) crosslinking step does not require development of the particularly expensive extrusion line such as a crosslinking oven.
    Advantageously, the degree of crosslinking is greater than 50% and preferably greater than 75%, measured according to the ASTM D2765 -11 standard.
    Typically, when the underwater pipe is a submarine flexible pipe, the method comprises the following steps: a) extrusion to form a polymeric inner sheath sealing comprising polypropylene homopolymer as defined above or the polypropylene mixture homopolymers as defined above, the extrusion possibly being carried out on a carcass, b) assembly of the inner polymeric sheath of sealing obtained in step a) with at least one layer of tensile armor (generally two layers Gear).
    If the extrusion of step a) is not performed on a carcass, but independently, the flexible pipe obtained is smooth-running ("Smooth Bore" in English).
    If the extrusion of step a) is performed on a carcass, the resulting flexible pipe is non-smooth passage ("rough boron" in English).
    When the flexible pipe comprises other layers, the method comprises the step b) of assembling the inner polymeric sheath of sealing obtained in step a) with the other layers to form the flexible underwater pipe such as than the pressure vault and / or the outer polymeric sheath sealing. The layers are thus assembled to form an unbonded underwater flexible pipe ("unbonded" in English), as described in the normative documents published by the American Petroleum Institute (API), API 17J and API RP 17B .
    Typically, when the underwater pipe is a submarine rigid pipe, the method comprises the following steps: a) extrusion to form the inner polymeric sheath sealing comprising polypropylene homopolymer or homopolymeric polypropylene blend, b) assembly of the polymeric inner sheath sealing obtained in step a) with the metal tube.
    According to a third object, the subject of the invention is an underwater pipe that can be obtained by the aforementioned method.
    According to a fourth object, the subject of the invention is the use of the abovementioned underwater pipe for the transport of hydrocarbons.
    According to a fifth subject, the subject of the invention is the use of a homopolymeric polypropylene or a mixture of homopolymeric polypropylenes, wherein said homopolymeric polypropylene or said mixture has: a density (according to ISO 1183 revised in 2012) greater than 0.900 g / cm ^, and - a melt index (according to ISO 1133 revised in 2011) measured at 230 ° C. under a mass of 2.16 kg less than 10 g / 10 minutes, in an internal polymeric sheath for sealing a pipe underwater for the transport of hydrocarbons. The embodiments described above are of course applicable. Other features and advantages of the invention will become apparent on reading the following description of particular embodiments of the invention, given by way of indication but not limitation, with reference to Figures 1 and 2.
    Figure 1 is a partial schematic perspective view of a flexible pipe according to the invention. It illustrates a pipe according to the invention comprising, from the outside to the inside: an outer polymeric sheath sealing 10, an outer layer of tensile armor 12, - an inner sheet of tensile armor 14 wound in the opposite direction of the outer ply 12, a pressure vault 18 for taking up the radial forces generated by the pressure of the hydrocarbons transported, - an internal polymeric sheath sealing 20, and an internal carcass 22 for taking up the radial forces of crushing wherein the polymeric inner sheath 20 comprises a homopolymeric polypropylene or a blend of polypropylene homopolymers of density and melt index as defined above.
    Due to the presence of the inner carcass 22, this pipe is said to passage not smooth ("rough bore" in English). The invention could also be applied to a so-called smooth-bore (English-speaking) pipe, having no internal carcass.
    Similarly, it would not depart from the scope of the present invention by removing the pressure vault 18, provided that the helix angles of the son constituting the armor plies 12, 14 are close to 55 ° and in the opposite direction.
    The armor plies 12, 14 are obtained by long-pitch winding of a set of son of metal or composite material, of generally substantially rectangular section. The invention would also apply if these wires had a section of circular or complex geometry, of the type for example T auto-stapled. In Figure 1, only two armor plies 12 and 14 are shown, but the pipe could also include one or more additional pairs of armor. The armor ply 12 is called external because it is here the last, starting from the inside of the pipe, before the outer sealing sheath 10.
    The flexible pipe may also comprise layers not shown in FIG. 1, such as: a holding layer between the outer polymeric sheath 10 and the traction armor plies 12 and 14, or between two plies of tensile armor, one or more anti-wear layers of polymeric material in contact either with the internal face of the aforementioned holding layer, or with its external face, or with both faces, this anti-wear layer; -usure to prevent the holding layer wears in contact with metal armor. Anti-wear layers, which are well known to those skilled in the art, are generally made by helical winding of one or more ribbons obtained by extrusion of a polymeric material based on polyamide, polyolefins, or PVDF (" polyvinylidene fluoride "). Reference can also be made to the document WO 2006/120320 which describes anti-wear layers consisting of polysulfone (PSU), polyethersulfone (PES), polyphenylsulfone (PPSU), polyetherimide (PEI), polytetrafluoroethylene (PTFE), polyetheretherketone (PEEK) ribbons. ) or phenylene polysulfide (PPS).
    Figure 2 is a partial schematic perspective view of a rigid pipe according to the invention. It illustrates a pipe according to the invention comprising, from the outside towards the inside: a metal reinforcing layer 8, an internal polymeric sheath sealing 9 comprising a polypropylene homopolymer or a mixture of polypropylenes homopolymers density and melt index as defined above. EXAMPLE:
    Example 1: Swelling Rate of Polypropylenes in the Presence of a Petroleum Fluid at Elevated Temperature
    Samples of different families of polypropylene were weighed and then contacted with a petroleum fluid: the Diesel Biofree EN 590, and then weighed after contact for a certain time in this fluid. The difference in mass before and after contacting makes it possible to determine the rate of swelling.
    The swelling rate (mass percentage) of different families of polypropylene in the presence of a petroleum fluid: the Diesel Biofree EN 590, were compared and are provided in Table 1.
    Table 1; Swelling rate of various polypropylenes in the presence of Diesel Biofree EN 590
    These results show that the polypropylene homopolymers used in the sheath of the pipe according to the invention have a low swelling rate in the presence of hydrocarbons at high temperatures.
    Example 2: Resistors of polypropylenes at violent decompressions
    Different families of polypropylene were placed in the presence of a petroleum fluid: consisting of 85% of CH4 and 15% of CO2 at 110 ° C. at 200 bar, and then the pressure was lowered at atmospheric pressure (1 bar) to a pressure of speed of 70 bar / min. The appearance of blisters on the surface of polypropylenes after this treatment was followed (Table 2).
    Table 2: appearance of blisters on the surface of various polypropylenes after violent decompressions
    These results show that the homopolymers of the polypropylene used in the duct of the pipe according to the invention are capable of withstanding violent decompressions simulating downtime.
    权利要求:
    Claims (17)
    [1" id="c-fr-0001]
    1. - Subsea pipeline for the transport of hydrocarbons comprising a metal reinforcing layer around an internal polymeric sheath sealing capable of being in contact with the hydrocarbons, characterized in that the polymeric inner sheath sealing comprises a homopolymeric polypropylene or a blend of homopolymeric polypropylenes, wherein said homopolymeric polypropylene or said mixture has; a density greater than 0.900 g / cm 2, and a melt index measured at 230 ° C. under a mass of 2.16 kg less than 10 g / 10 minutes.
    [2" id="c-fr-0002]
    2. - underwater line according to claim 1, wherein the polypropylene homopolymer or the homopolymeric polypropylene mixture has a density greater than 0.902 g / cm 2, typically greater than 0.905 g / cm 2, especially greater than 0.910 g / cm 2, cm 2 and / or a melt index measured at 230 ° C. under a mass of 2.16 kg less than 5 g / 10 minutes, typically less than 2 g / 10 minutes, especially less than 0.5 g / 10 minutes.
    [3" id="c-fr-0003]
    3. - underwater line according to any one of claims 1 to 2, wherein the polypropylene homopolymer or homopolymeric polypropylene mixture has a melting temperature of at least 145 ° C, especially at least 150 ° C typically at least 155 ° C and preferably at least 160 ° C.
    [4" id="c-fr-0004]
    4. - underwater line according to any one of claims 1 to 3, wherein the polypropylene homopolymer has a degree of crystallinity of at least 40%, typically at least 50%, or the homopolymeric polypropylene mixture comprises at least one homopolymeric polypropylene having a degree of crystallinity of at least 40%, typically at least 50%.
    [5" id="c-fr-0005]
    5. - Underwater line according to any one of claims 1 to 4, wherein the polypropylene homopolymer or the homopolymeric polypropylene mixture has a swelling rate of less than 30% by weight when it is brought into contact with diesel. Biofree EN 590 at 110 ° C for 6 hours.
    [6" id="c-fr-0006]
    6. - underwater line according to any one of claims 1 to 5, wherein the polypropylene homopolymer is an isotactic polypropylene homopolymer, or the homopolymeric polypropylene blend comprises at least one Isotactic homopolymer of polypropylene.
    [7" id="c-fr-0007]
    7. - underwater line according to claim 6, wherein the isotactic homopolymer of polypropylene, or the at least one isotactic polypropylene homopolymer of the homopolymeric polypropylene mixture, has an isotacticity rate of at least 93%, in particular at least 95%, preferably at least 98%.
    [8" id="c-fr-0008]
    8. - underwater line according to claim 6 or 7, wherein the isotactic homopolymer of polypropylene, or the at least one isotactic homopolymer polypropylene homopolymeric polypropylene blend, has a crystalline morphology more than 50% of type beta and / or alpha type, preferably greater than 50% beta type.
    [9" id="c-fr-0009]
    9. - underwater line according to any one of claims 6 to 8, wherein the isotactic homopolymer polypropylene, or the at least one isotactic homopolymer polypropylene homopolymeric polypropylene blend, is obtained by polymerization in the presence of a betagene or alphagene nucleating agent.
    [10" id="c-fr-0010]
    10. - underwater line according to any one of claims 1 to 9, wherein the mass proportion of polypropylene homopolymer, or mixture of homopolymeric polypropylenes, in the inner polymeric sheath sealing is greater than 50% by weight, in particular greater than 70% by weight relative to the internal polymeric sheath sealing.
    [11" id="c-fr-0011]
    11. Underwater pipe according to any one of claims 1 to 10, wherein the polypropylene homopolymer is crosslinked, or the homopolymeric polypropylene mixture comprises at least one crosslinked polypropylene homopolymer.
    [12" id="c-fr-0012]
    12. - underwater line according to any one of claims 1 to 11, wherein the polymeric inner sealing sheath comprises; from 0 to 20% by weight of plasticizer, and / or from 0 to 20% by weight of impact modifier.
    [13" id="c-fr-0013]
    13, - underwater line according to any one of claims 1 to 12, which is a flexible pipe and the reinforcing layer consists of a long pitch winding of at least one wire with non-contiguous turns.
    [14" id="c-fr-0014]
    14 - underwater line according to claim 13, comprising, from the outside towards the inside: - at least one layer of tensile armor as a reinforcing layer, - the inner polymeric sheath of sealing, - a metal carcass.
    [15" id="c-fr-0015]
    15. - Underwater pipe according to any one of claims 1 to 12, which is a rigid pipe and the metal reinforcing layer consists of a metal tube.
    [16" id="c-fr-0016]
    16. - Method for preparing the underwater pipe according to any one of claims 1 to 15, comprising the following steps: a) extrusion to form the polymeric inner sealing sheath comprising polypropylene homopolymer or homopolymeric polypropylene blend , the extrusion possibly being carried out on another layer, b) assembling the internal polymeric sheath sealing obtained in step a) with the metal reinforcing layer.
    [17" id="c-fr-0017]
    17. - Use of an underwater pipe according to any one of claims 1 to 15 for the transport of hydrocarbons.
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    同族专利:
    公开号 | 公开日
    CN109153229A|2019-01-04|
    EP3439871B1|2020-04-22|
    US20200324507A1|2020-10-15|
    FR3050005B1|2018-05-04|
    DK3439871T3|2020-06-22|
    WO2017174660A1|2017-10-12|
    EP3439871A1|2019-02-13|
    BR112018070597A2|2019-02-05|
    CN109153229B|2020-12-01|
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    US10753512B1|2019-03-28|2020-08-25|Trinity Bay Equipment Holdings, LLC|System and method for securing fittings to flexible pipe|
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    法律状态:
    2017-04-28| PLFP| Fee payment|Year of fee payment: 2 |
    2017-10-13| PLSC| Publication of the preliminary search report|Effective date: 20171013 |
    2018-04-20| PLFP| Fee payment|Year of fee payment: 3 |
    2019-04-29| PLFP| Fee payment|Year of fee payment: 4 |
    2020-04-28| PLFP| Fee payment|Year of fee payment: 5 |
    2022-01-07| ST| Notification of lapse|Effective date: 20211205 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1653018|2016-04-06|
    FR1653018A|FR3050005B1|2016-04-06|2016-04-06|SUBMARINE CONDUIT COMPRISING A SHEAT COMPRISING A POLYPROPYLENE HOMOPOLYMER|FR1653018A| FR3050005B1|2016-04-06|2016-04-06|SUBMARINE CONDUIT COMPRISING A SHEAT COMPRISING A POLYPROPYLENE HOMOPOLYMER|
    EP17715731.0A| EP3439871B1|2016-04-06|2017-04-05|Submarine pipe comprising a sheath comprising a polypropylene homopolymer|
    DK17715731.0T| DK3439871T3|2016-04-06|2017-04-05|UNDERWATER PIPE CONTAINING A COVER INCLUDING A HOMOPOLYMER OF POLYPROPYLENE|
    US16/090,712| US20200324507A1|2016-04-06|2017-04-05|Underwater pipe comprising a sheath made of a polypropylene homopolymer|
    BR112018070597A| BR112018070597A2|2016-04-06|2017-04-05|submerged pipe, method for preparing the submerged pipe and using a submerged pipe|
    CN201780031405.3A| CN109153229B|2016-04-06|2017-04-05|Underwater pipe comprising a sheath comprising polypropylene homopolymer|
    PCT/EP2017/058118| WO2017174660A1|2016-04-06|2017-04-05|Submarine pipe comprising a sheath comprising a polypropylene homopolymer|
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